Interactive industrial model at 1:250 scale

When the guys at DHL (UK) spotted we’d made models for both UK Mail and Hermes they knew we were the right company to supply a high quality model of their brand new southern depot at Poyle, near Windsor. Like the UK Mail and Hermes models, this needed to be a “roof-off” view of the building showing the huge investment in sophisticated sorting machinery within the new depot. DHL actually went a step further and asked us to make the model interactive so that ten specific areas of the machinery could be illuminated individually at the touch of a button (you can see the buttons in the main pic above). The most difficult part of this project was deciphering the CAD info for the machinery and then modelling the complex industrial components to a slightly simplified but recognisable level. We then had to work out how to build in the LEDs so that only the relevant areas lit up. All in all, it was a very technically demanding brief but DHL were very clear what they wanted and we delivered!

Stylised  internal view of manufacturing plant.

The brief for this project was to create an eye catching but very stylized representation of this proposed factory layout. The client didn’t want too much detail because many of the manufacturing processes were confidential. At approximately 1.2m x 1m and 700mm high, this was a large, technically challenging model that needed to be strong enough to withstand frequent shipping to trade shows and exhibitions across Europe. We added strength by building in steel reinforcement for all the major components which were then fixed through to the underside of the structural base. We also supplied a Perspex cover and sturdy white plinth that could be “flat-packed” under the model in a purpose-built, high quality flight case.

Cut-away view of turbines and sluice gates

Designed and constructed within two weeks for a presentation at the House of Commons, the main problem we had with this model wasn’t the tight deadline but how best to show an underwater view of the power generating turbines at the heart of this renewable energy project. We also had to illustrate different water levels on the inside and seaward side of the lagoon structure. Our solution was to create the water as a thin clear layer with a sprayed on rippled, surface finish and then cut out large viewing “windows” on either side of the turbine structure. This allowed clear low angle views through the turbines as can be seen from the inset pic above.

1:20 scale sectional model of commercial building.

This is the third educational model we’ve made for the University of South Wales. As with the previous two projects in our Latest Projects section this is another example of a satisfied customer coming back to us with a new order. Aimed at students in the construction sector, the purpose of this model was to illustrate the major elements that make up a typical commercial office building, including foundations, steel work, cladding components and final external finishes. As you can see from the images this was a very technically complex project but the client knew from previous models we’d produced for him that we had the skill and understanding to deliver an extremely accurate, perfectly detailed demonstration model.

Second Industrial Model for ChickMaster UK.

As with the previous model featured in our Latest Projects section this is another example where a company has come back to us for a second model after being really pleased with the first project we completed for them. This is also a similar type of industrial model but it’s at a smaller scale (1:20 rather than 1:8) and you’ll notice that the detail is slightly more simplified. This looks ok at the smaller scale and was sufficient for the client’s requirements; he didn’t need to show every nut and bolt (although we could have done if he’d needed it).

Third sales model this year for major UK house builder.

This is the third sales model we’ve produced this year for one of the UK’s biggest housing developers. We’ve been supplying high quality sales models for their marketing suites for over 12 years and have another very large project for them booked in later this year. An important feature of this site was the sloping topography which had to be very precisely modelled so that the gardens with retaining walls and steps could be accurately represented. If you click on the right inset pic above you can see a close up example of these level changes.

2.2 metre high model of navigation buoy.

A company that produces and maintains navigation buoys around Britain’s coastlines asked us to produce this quarter scale model of one of their standard buoys for use at exhibition events. At 2.2m tall it had to be made in sections that could be packed in flight cases for shipping but that could be easily assembled on site. If you click on the main photo above you can see the full extent of the model. To add some extra visual interest we came up with the idea of mounting it on a clear Perspex tube to give the impression that it was floating.

Two 1 metre long models for Finnish client.

We’ve produced many different satellite models over the years and recently completed two identical 1m long models for a client in Finland. The models have three removable hanging hooks because they’ve been designed to hang above an exhibition stand at an upcoming event. In one of the inset photos you can see how we used clear acrylic angle brackets to support the solar panels which weren’t strong enough to be self-supporting. The models were packed in two flight cases strapped to a pallet and arrived safe and sound in Finland last week.

Detailed models of three historic sites.

Back in 2021 we completed three models of megalithic tombs for a Heritage Centre in Northern Ireland (see Recent projects – May 2021) and they were so pleased with them they came back to us for three more models which we’ve just completed. As you can see from the photos above, they were three very diverse sites; a ruined church, a disused Water Mill and a landmark Cairn but hopefully we’ve captured the spirit and character of each of these three historic sites. All the models had to be interpreted from very limited information, chiefly consisting of images from reference books in conjunction with current site photos.

Detailed model with extending fold-down ramp.

At 1:25 scale this model of an aircraft boarding system was only 450mm long but as you can see from the photos we were able to include plenty of realistic detail including scaled down branding and and even a fold-down ramp. The finished model also came with a clear Perspex cover and a foam lined transportation case.