Two industrial models shipped to Munich.

We recently completed these two models of different types of transformer sites for use at a trade event in Munich. At 1:100 scale we had to simplify some of the smaller detailed elements but it was important that all of the main components were made to a fully recognisable level. Apart from producing the models we also provided custom-built flight cases and arranged shipping via airfreight to get the models to Munich in plenty of time for the show.

Interactive industrial model at 1:250 scale

When the guys at DHL (UK) spotted we’d made models for both UK Mail and Hermes they knew we were the right company to supply a high quality model of their brand new southern depot at Poyle, near Windsor. Like the UK Mail and Hermes models, this needed to be a “roof-off” view of the building showing the huge investment in sophisticated sorting machinery within the new depot. DHL actually went a step further and asked us to make the model interactive so that ten specific areas of the machinery could be illuminated individually at the touch of a button (you can see the buttons in the main pic above). The most difficult part of this project was deciphering the CAD info for the machinery and then modelling the complex industrial components to a slightly simplified but recognisable level. We then had to work out how to build in the LEDs so that only the relevant areas lit up. All in all, it was a very technically demanding brief but DHL were very clear what they wanted and we delivered!

Stylised  internal view of manufacturing plant.

The brief for this project was to create an eye catching but very stylized representation of this proposed factory layout. The client didn’t want too much detail because many of the manufacturing processes were confidential. At approximately 1.2m x 1m and 700mm high, this was a large, technically challenging model that needed to be strong enough to withstand frequent shipping to trade shows and exhibitions across Europe. We added strength by building in steel reinforcement for all the major components which were then fixed through to the underside of the structural base. We also supplied a Perspex cover and sturdy white plinth that could be “flat-packed” under the model in a purpose-built, high quality flight case.

Cut-away view of turbines and sluice gates

Designed and constructed within two weeks for a presentation at the House of Commons, the main problem we had with this model wasn’t the tight deadline but how best to show an underwater view of the power generating turbines at the heart of this renewable energy project. We also had to illustrate different water levels on the inside and seaward side of the lagoon structure. Our solution was to create the water as a thin clear layer with a sprayed on rippled, surface finish and then cut out large viewing “windows” on either side of the turbine structure. This allowed clear low angle views through the turbines as can be seen from the inset pic above.

1:20 scale sectional model of commercial building.

This is the third educational model we’ve made for the University of South Wales. As with the previous two projects in our Latest Projects section this is another example of a satisfied customer coming back to us with a new order. Aimed at students in the construction sector, the purpose of this model was to illustrate the major elements that make up a typical commercial office building, including foundations, steel work, cladding components and final external finishes. As you can see from the images this was a very technically complex project but the client knew from previous models we’d produced for him that we had the skill and understanding to deliver an extremely accurate, perfectly detailed demonstration model.