Industrial Model of Scrubbing Column – Scale 1:25
This is a model of an industrial component for the LNG gas processing industry. It’s actually called a “Scrubbing Column” and the real thing is over 25 metres tall and 3 metres wide at the base. At this scale (1:25) it’s about a metre tall. When the client commissioned the model we came up with the idea of putting it on a circular turntable base so that the model could be rotated to be viewed from all sides. We also gave it a tubular Perspex cover to tie in with the turntable and to reflect the cylindrical proportions of the model.
Replica of Vintage Aircraft
This is actually the final stage of a project we started in March . It’s a fibreglass replica of a crashed World War 2 seaplane, a “Vickers Supermarine Walrus” and what’s especially unusual about this model is that it is actually underwater. When the National Marine Aquarium at Plymouth decided they wanted an unusual display to put in their huge sea water tank, they avoided the obvious route of a sunken ship and went instead for this wrecked seaplane. They chose the Walrus because it had strong historical links with the area. If you visit the aquarium’s web site you can read the full story (link below). At 12 metres long and with a 14 metre wing span it was one of the biggest projects we had ever undertaken and one of the most technically demanding. Our starting point was a small set of paper plans, a photograph of a model, and some photos of the real thing at the Royal Fleet Air Arm Museum. When working out how to make it, the design process was complicated by several factors. It had to be transportable from Cardiff to Plymouth. It had to go into the aquarium through a small door three stories up the building. It had to be reassembled in a small space on top of the 9 metre deep tank. It had to sink (obviously). Divers had to be able to do the final assembly under water. And it had to be structurally sound and be able to withstand being under water for many years. Furthermore we had to design the damaged areas in a way that wouldn’t injure or trap the fish. It was a difficult project to photograph due to restricted viewing lines into the tank, but hopefully the images we’ve shown give a good indication of how the finished display looked. If you scroll down through the images below you can also get a flavour of the installation process. It was certainly a challenging but enjoyable day for us and the aquarium’s team of divers. The sharks and other fish seemed to find it pretty entertaining too.
Fully Functional R/C Crane Model – Scale 1:12
The client for this model, a provider of specialist training for signalmen and crane operators, needed a fully functioning crane model to use during his training sessions but the right type of crane just wasn’t available on the market. His solution was to ask us to convert an off-the-shelf toy into a purpose-built machine. This involved scrapping about 70% of the original model, adapting the radio controlled motors to perform new functions, adding a completely new winch, new main boom, new pulleys, new ‘A’ frame, new hook, new base (it previously had caterpillar tracks), and a new power supply plus a few other cosmetic alterations. In fact, about the only thing we haven’t changed is the driver’s cabin. The model is now fixed to a desk in their training rooms and used on a weekly basis for tests and as a teaching aid. It’s definitely not a toy (although we did have a lot of fun “testing” it before it left our workshops).
Fantasy Ice Cream Machine
The client’s brief for this project came in the form of the very rough sketch you see in the inset photo along with a verbal description of what he wanted - a working fantasy ice cream machine to go into his brand new, ice-white themed, children’s party room. On a very tight budget we came up with this design featuring lots of buttons to press, revolving poles, moving lights, sound effects, voice-over instructions and incorporating a working freezer in the middle as well as hoppers for dispensing various toppings on the right hand side. We would have loved to have done something much more organic and Willy-Wonka-esque but there just wasn’t the budget so we had to keep the cabinet shapes simple and boxy to save money for the interactive element. The idea of the machine is that children can “make their own ice cream” and add whatever toppings they want. I just hope that the children have as much fun using it as we had making it.
Wrap-around Waste Bin prototype model – Scale 1:1
The purpose of this model was to demonstrate how this new design wrap-around waste bin (for cigarette butts) could be retro fitted to any street furniture or signs. The client needed a working mock-up he could take to meetings to demonstrate how the unit would look and how it could be easily locked together around different sized poles/posts. The design required the model to be made in four sections that fitted perfectly together. (Read the client’s positive comments on the “Testimonials” link, above left).